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Stihl 044 Big Bore

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Old 11th May 2010, 10:02 AM   #1
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Default Stihl 044 Big Bore

I got a Frankensteined and straight gassed Stihl 044 that I will be putting a aftermarket Big Bore 52mm cylinder and piston on with a daul port muffler and a complete clean up.Anyone want to see the project so far?The Big Bore kit is on its way so I have been cleaning and put a second port on the muffler and painted it today.More pics to come.I got the saw from a girl at work whos husband has a excavating business and one of his employees ran it over then a few months latter straight gassed it.It came in a box.Tried to clean the cylinder up but it had some scratches in the combustion chamber so Big Bore time
Attached Thumbnails
Stihl 044 Big Bore-044-cleaning-001.jpg   Stihl 044 Big Bore-044-cleaning-003.jpg   Stihl 044 Big Bore-044-cleaning-007.jpg   Stihl 044 Big Bore-044-cleaning-006.jpg   Stihl 044 Big Bore-044-cleaning-011.jpg  
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Last edited by woodyman; 11th May 2010 at 10:36 AM.
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Old 11th May 2010, 10:07 AM   #2
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Default Re: Stihl 044 Big Bore

The piston and cylinder.
Attached Thumbnails
Stihl 044 Big Bore-044-cylinder-003.jpg   Stihl 044 Big Bore-044-cylinder-004.jpg   Stihl 044 Big Bore-straight-gassed-044-piston-001.jpg   Stihl 044 Big Bore-straight-gassed-044-piston-002.jpg   Stihl 044 Big Bore-straight-gassed-044-piston-003.jpg  
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Old 15th May 2010, 12:35 PM   #3
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Default Re: Stihl 044 Big Bore

Yeah I like it, keep the pics coming or do a whole how to thing. I was just thinking about doing this to my 044.
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Old 15th May 2010, 10:25 PM   #4
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Default Re: Stihl 044 Big Bore

Where is the rest of the pictures??
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Old 23rd May 2010, 03:55 AM   #5
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Default Re: Stihl 044 Big Bore

You know the BB dont work on the 10mm ones right. Just in case you get one of those odd ball ones that go over the serial number of 10mm.
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Old 10th August 2010, 07:49 AM   #6
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Default Re: Stihl 044 Big Bore

Got real busy and forgot about tis threadI got the BB kit and installed it and sold it before I even cut any wood with it.I sold my ported Husqvarna 371XP to and got a new Dolmar 7900 which I like alot,It cuts like a rapped ape.Heres the rest of the pics.
Attached Thumbnails
Stihl 044 Big Bore-044-cleaning-012.jpg   Stihl 044 Big Bore-044-cleaning-018.jpg   Stihl 044 Big Bore-044-cleaning-021.jpg   Stihl 044 Big Bore-044-cleaning-024.jpg   Stihl 044 Big Bore-044-cleaning-036.jpg  
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Old 10th August 2010, 08:01 AM   #7
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Default Re: Stihl 044 Big Bore

More pics.Sorry no step by step.Its very easy to do just pull the old P/C off and put the new BB P/C on.And yes the BB kit will not work with the 10mm model.
Attached Thumbnails
Stihl 044 Big Bore-044-cleaning-032.jpg   Stihl 044 Big Bore-044-cleaning-045.jpg   Stihl 044 Big Bore-044-cleaning-043.jpg   Stihl 044 Big Bore-044-cleaning-044.jpg   Stihl 044 Big Bore-044-cleaning-016.jpg  
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Old 10th August 2010, 08:31 AM   #8
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Default Re: Stihl 044 Big Bore

How much does it cost for the BB kit?

what about all up to do the change over, like gaskets etc?
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Old 25th September 2011, 01:23 AM   #9
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Default Re: Stihl 044 Big Bore

...might do this to my 044..... just not sure if its 10/12mm wrist pin build. :/
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Old 30th September 2011, 09:53 AM   #10
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Smile Re: Stihl 044 Big Bore

The big bore a usually a straight swap. Make the base gasket is set right ant torque the cylinder. Run the carb a wee bit fat till the saw is broke in.
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